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小型提取浓缩机组

简要描述:小型提取浓缩机组适用于中药、食品、化工行业的常压、微压、水煎、温浸、热回流、强制循环渗漏作用,芳香油提取及有机溶媒回收等多种工艺操作,具有效率高、操作方便等优点。可适用于中药提取工艺中的水提取、醇提取、挥发油提取并可回收渣滓中的溶剂。

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  • 更新时间:2024-03-08
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详细介绍

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小型提取浓缩机组Small Extraction And Concentration Unit

用途及概述Purpose And Overview

多功能提取罐适用于中药、食品、化工行业的常压、微压、水煎、温浸、热回流、强制循环渗漏作用,芳香油提取及有机溶媒回收等多种工艺操作,具有效率高、操作方便等优点。可适用于中药提取工艺中的水提取、醇提取、挥发油提取并可回收渣滓中的溶剂。

主罐及辅助设备凡与接触之处,均采用SUS316L或SUS304不锈钢制作加工,符合制药2010版GMP要求,因而能保证药品的质量,且寿命长。

The multi-functional extraction tank is suitable for various process operations in traditional Chinese medicine, food and chemical industries, such as atmospheric pressure, micro pressure, water frying, warm soaking, heat reflux, forced circulation leakage, aromatic oil extraction and organic solvent recovery. It has the advantages of high efficiency and convenient operation. It can be applied to water extraction, alcohol extraction and volatile oil extraction in the extraction process of traditional Chinese medicine, and the solvent in the residue can be recovered.

Where the main tank and auxiliary equipment come into contact with, they are made of SUS316L or SUS304 stainless steel, which meets the requirements of pharmaceutical GMP 2010, so they can ensure the quality of drugs and have a long service life.

 

小型提取浓缩机组特点Unit Characteristics

1、由于溶质高速溶出,提取时间短,浓缩与提取同步进行,故药材到浓缩药膏只需7-8小时,设备利用率高。

2、由于浓缩的二次蒸汽作提取的热源,抽入浓缩器的提取液与浓缩同温度,可节约50%以上的蒸汽,热损耗非常少。

3、溶剂投入量减少,提取罐药材只需加一次溶剂,在一套密封设备内循环使用,药渣和药液中的溶剂基本上都能回收出来(损耗率在5%以下),所以溶剂用量少、消耗低,生产成本大幅下降。

4、收膏率比传统工艺可提高10%-15%,药效成分含量成倍提高。因一次性注入的溶剂能实现大回流循环,使药材中溶质浓度和溶剂中溶质浓度始终保持很高的梯度。所以药材中的溶质快速溶出。收膏及有效成份收率均有较明显增加,为药品定性定量鉴定奠定良好基础。

5、一机多用(单独提取、单独浓缩、边提取边浓缩),结构紧凑,操作简便。一套设备一个人便可操作,占地面积小,节省中间贮罐,投资费用低。

6、全套设备均采用SUS304不锈钢制造,全密封管道化生产,既减少了环境污染,符合GMP要求。

7.本设备配备:真空泵、药液泵、过滤器、受液槽、控制柜等配套附件。·设备分别为蒸汽加热和电加热或二用,设备购买后只需接上水、电或蒸汽后即可使用。

8、设备功能齐全,适用于水提和醇提,能进行常压和负压提取并且可以回收挥发油。配置真空转换及控制箱,操作方便,可实现常温提取低温浓缩;常温提取常温浓缩;低温提取低温浓缩等工艺要求。

9、电加热结构设计先进、高效、安全、加热和降温快捷、加热均匀。罐上配有安全减压装置,确保使用安全。

1. Because the solute dissolves out at a high speed, the extraction time is short, and the concentration and extraction are carried out simultaneously, it only takes 7-8 hours from the medicinal material to the concentrated ointment, and the utilization rate of the equipment is high.

2. Since the concentrated secondary steam is used as the heat source for extraction, the extraction liquid pumped into the concentrator has the same temperature as the concentration, more than 50% steam can be saved and the heat loss is very small.

3. The amount of solvent input is reduced. Only one solvent needs to be added to the medicine in the extraction tank and recycled in a set of sealed equipment. The solvent in the medicine residue and liquid can be basically recovered (the loss rate is less than 5%), so the solvent consumption is small, the consumption is low, and the production cost is greatly reduced.

4. The cream yield can be increased by 10% - 15% compared with the traditional process, and the content of pharmacodynamic components can be doubled. Because the solvent injected at one time can realize large reflux circulation, the solute concentration in medicinal materials and the solute concentration in solvent always maintain a high gradient. Therefore, the solute in medicinal materials dissolves out quickly. The yield of ointment and effective components increased significantly, which laid a good foundation for qualitative and quantitative identification of drugs.

5. One machine with multiple functions (separate extraction, separate concentration and concentration while extraction), compact structure and simple operation. One set of equipment can be operated by one person, with small floor area, saving intermediate storage tank and low investment cost.

6. The whole set of equipment is made of SUS304 stainless steel and fully sealed pipeline production, which not only reduces environmental pollution, but also fully meets the requirements of GMP.

7. The equipment is equipped with: vacuum pump, liquid medicine pump, filter, liquid receiving tank, control cabinet and other supporting accessories. The equipment is steam heating, electric heating or dual-use. After purchase, the equipment can be used only after being connected with water, electricity or steam.

8. The equipment has complete functions, is suitable for water extraction and alcohol extraction, can extract under normal pressure and negative pressure, and can recover volatile oil. Equipped with vacuum conversion and control box, it is easy to operate and can realize normal temperature extraction and low temperature concentration; Normal temperature extraction and concentration; Low temperature extraction, low temperature concentration and other process requirements.

9. The electric heating structure design is advanced, efficient, safe, fast heating and cooling, and uniform heating. The tank is equipped with safety pressure reducing device to ensure safe use.

 

技术参数Technical Parameter

规格/型号Specification / Model

XHTD-50

XHTD-100

XHTD-200

XHTD-300

XHTD-500

提取容积Extraction Volume

50L

100L

200

300L

500L

浓缩罐容积Concentration Tank Volume

50L

100L

200L

300L

500L

夹套工作压力Jacket Working Pressure

<0.3Mpa

罐内工作压力Working Pressure In Tank

常压或负压Atmospheric or negative pressure

提取温度Extraction Temperature

4-100℃

加热介质Heating Medium

蒸汽、导热油、水Steam, heat transfer oil, water

真空度Vacuum Degree

- 0.1MPa

电加热功率Electric Heating Power

3KW×2

4.5KW×2

9KW×2

12KW×2

18KW×2

温度显示范围Temperature Display Range

0-200℃

外型尺寸Overall Dimension(m)

2.5×0.75×2.4

2.8×0.85×2.9

3.2×1.02×3.12

3.6×1.19×3.5

4.36×1.36×4.1

 

 


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